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Post by ltdhpp on Jul 14, 2013 20:09:49 GMT -5
It will if the battery is the problem. Check the voltage on it while cranking.
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Post by ltdhpp on Jul 14, 2013 18:33:23 GMT -5
As far as actually installing the intake to the head, it fits like a glove, but I was not able to reach in and stick the carb right in or scoop it out like with the original one. There are definitely clearance issues with the frame and cross-member (this is a stock carb) trying to install the carb with the intake in place, BUT I was able to install the carb into the intake first, then install them together, and it went fine. this is mildly inconvenient now to remove the carb later... but I can deal with it. I used a little silicon grease to keep the very thin O-ring for the intake in place... don't loose it! Depending where it is to begin, you may have to re-position the angle of your throttle cable too. Now... will this still work with the factory airbox? I dunno. I have a tube and pod filter on mine... The fuel pump install was easy... it almost lined up with both holes... You could widen the holes out some if you want, or use one bolt and a quality zip tie. Don't buy cheap zip ties... Here are some pics of everything installed:
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Post by ltdhpp on Jul 14, 2013 18:31:50 GMT -5
As I was about to replace the factory intake manifold again, I noticed the Teflon intake costs almost the same as two OE ones... and that it and the Mikuni fuel pump are like a match made in heaven. Its got two vacuum ports, one fat one for the fuel pump and a smaller one for the valve on the carb. The OE pumps are known to be barley able to do the job, and if it were ever to quit on me I'd sure wish I had paid $30 for a better fuel pump... so I did. I kept reading threads on installation issues for these, so I thought I would share my efforts and results. I should start by mentioning this scooter is a less common engine and frame style - its a 1P57QMJ on the larger touring frame you usually see 250cc motors in. First, from reading on here I knew the intake was slightly big for a factory size 24mm carb, but I'm a crafty individual so I wasn't worried. Luckily I found a perfect thing to use for a sleeve in a box-o-junk at my work full of 'might use that for something' stuff we save. I really wish I could tell you where to find one, but I can't. I can tell you what it is though.... When we get new radiators to install in cars, they come with caps over the hose and line hookups. Sometimes plastic, sometimes rubber, and I found a rubber one to trim up and use for this. My other plan was going to be to layer up some 35mm shrink tubing on the carb, if that exists. It looked like you could just crank down on the thing enough to hold it, but I didn't want to risk an inferior seal.
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Post by ltdhpp on Jul 14, 2013 18:13:55 GMT -5
Welcome! Welcome to the forum. I like the look of the bare handlebars on your scoot. It makes them easy to strap down to a trailer or truck bed too. And yep, I broke my start button with the straps on the haul home after I bought my 150... lol
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Post by ltdhpp on Jul 14, 2013 18:10:14 GMT -5
That's a cool looking solenoid... It probably feeds power to the rest of the bike from there. The cheaper solenoids are different and have an exposed small terminal (or 1 or 2 single wires going in) for the crank signal, but you'd have to figure out what wire that is for yours, so you're right, its probably not a good idea to go jumping things blindly. You could still try bridging the two fat posts with something thick, that won't hurt anything, except maybe your hand if it gets hot and burns you!
If you can pop your start button out and see the wire colors, it would hopefully be the same at the solenoid so you know which one to probe.
Sounds like you already checked the battery, but I had my negative wire come loose on mine once - it made a good enough connection to turn the scooter on, but no dice when you tried to crank it.
I like your Roketa btw... something like that is what I plan to buy next!!!
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Post by ltdhpp on Jul 14, 2013 17:46:37 GMT -5
That sounds like a main fuse for the scooter - it's located 'in' the starter solenoid/relay? Neat... since you can access the solenoid, you can try to 'jump' it by bridging the small terminal and the fat terminal from the hot side (the side going to the battery). This will bypass the key, start button and brake switch. If the solenoid works, it should crank. You can also use a thick pair of needle nose pliers to bridge the two fat terminals - but only for long enough to see if it cranks. This will 'bypass' the solenoid itself. Also, if you can get to it, try smacking the starter body with a screwdriver handle or other blunt object, this can sometimes bring a dying motor back to life for a few more starts.
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Post by ltdhpp on Jul 14, 2013 17:33:47 GMT -5
No, that still leaves the solenoid, the starter, the start button, the brake switch, and all the wiring in between.
Spark plug, coil, stator/regulator have nothing to do with cranking.
First thing I would do is probe the small terminal on the solenoid to see if it gets juice when you try to start it.
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Post by ltdhpp on Jul 14, 2013 17:16:12 GMT -5
It could be the battery, starter solenoid, starter, start button, brake light switch, or any of the wiring in between any of those parts. Got a test light?
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Post by ltdhpp on Jul 14, 2013 17:01:43 GMT -5
Here is a better look at an Avon Another shot of the muffler with added bracket And a look at the new air filter with a splash guard on it. You have to look hard, but you can see it. Its facing the wheel where water would splash off the wheel's splash guard. Also note the support and bracket for that end of the intake tube, I improved the old one since the previous pic of the intake tube. Attached is an item listing image of the filter Attachments:
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Post by ltdhpp on Jul 14, 2013 16:55:26 GMT -5
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Post by ltdhpp on Jul 14, 2013 10:35:27 GMT -5
DX
The enricher is like a reverse choke, instead of limiting air, it dumps in fuel. You can unplug it, remove it and shove the plunger back in all the way, make sure it doesn't drift back out on its own. Re-install it and see how the cold start does!
and did you drain all the gas out of the tank to replace with fresh??
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Post by ltdhpp on Jul 14, 2013 10:29:50 GMT -5
Does it happen before or after the clutch engages? I'd take it back apart and have another look inside the CVT...!
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Post by ltdhpp on Jul 14, 2013 10:26:18 GMT -5
I have a similar tach on mine, the default setting is definitely the wrong one, lol. Nice scooter.. I wish mine was still shiny like yours!
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Post by ltdhpp on Jul 13, 2013 13:17:14 GMT -5
marker/turn signal flash
Blue under-body flash
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Post by ltdhpp on Jul 13, 2013 13:11:56 GMT -5
Also one of the first things I installed was a car horn and relay. I highly recommend this!!
I've replaced quite a few other things not worth going on about or taking pictures of... just upgrades and/or replacements of dinky Chinese parts.
Recently I put on a pair of Avon tires - they are great dry, no so sure about in the rain...! I'll take a pic if I ever clean and polish my wheels, lol
I also plan to install an engine oil temp gauge, using the replacement oil drain plug that accepts a temperature sensor.
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