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Post by gingel on Jun 2, 2020 6:20:06 GMT -5
Hi,
I'm trying to find a service manual for SYM Symphony 125/200 st. It's the model with fuel injection. Anyone have a link ?
Thank you.
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Post by gingel on Oct 11, 2018 6:47:18 GMT -5
So, after another week, the problem suddenly went away, without doing a thing. Now it idle at around 1700-1800 after the engine warms up. Maybe it really was something with the throttle cable, and it got sorted by itself?
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Post by gingel on Sept 26, 2018 18:05:27 GMT -5
Hi,
I have a SYM 125cc scooter, and for about a week i have a strange problem.
I can ride for about 10 minutes and then stop at a traffic light, and the idle speed will be ok at around 1700 rpm, and it will stay like that. It's not jumping up and down. Then, i'll ride another few minutes, stop at another traffic light, and the idle speed will be at around 1300-1400 rpm. again, it will stay like that. It's not jumping up and down.
Sometimes, it can idle at around 1900-2000 rpm.
I checked and looked, and i found a torn hose that goes from the charcoal canister to the air filter hose (that connects to the carburetor). I fixed that, and looked for other hoses that are cracked or torn, and didn't find anything else that is broken. I checked that the air/fuel mixture screw is adjusted correctly.
It didn't help. still the same problem.
So i took the carburetor out and i dismantled it, and cleaned everything really good (all the passages and jets). I also checked the fuel float level, and it is ok. Everything is ok with carburetor.
It didn't help. still the same problem.
While the engine is running, i tried to spray water around the vaccum hoses and the intake manifold, to check for leaks, but i don't hear a change in the idle speed when doing it.
I don't know what else to check. A bad spark plug can cause this problem? (I'll try to change it)
Hope someone have an idea what else to check. Thank you for the help.
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Post by gingel on May 22, 2018 18:38:15 GMT -5
The Manufacturer interval is 1000KM (not miles). so it's only burn around 13% from the entire oil amount, when it reach the 1000 KM manufacturer interval. The Castrol oil brand that i use is a very known brand as far as i know. It also supposed to be for motorcycles. It costs less than the Motul oil, but i don't think it's a poor quality oil. Maybe it's not the best, but i think far away from poor quality. Also, when the scooter was new with about the same mileage (that i have now after the rebuild), and i used the Motul oil brand, the oil consumption was about the same as now. Can you explain about the cylinder installation? These little engines from SYM,KYMCO will keep running as long as there is oil and fuel in it.
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Post by gingel on May 22, 2018 8:18:37 GMT -5
It's a sym piston,,,completely different animal Ok I see a Plated Cylinder thats it.. anything else? So at 22,000 miles since top end build she drinks like half the crankcase oil in 600 miles, I'm not impressed. So at 11,000 was she drinking 25% of the crank case? Wonder what could be done with a high end oil and oil changes when they were supposed to be done. The oil consumption is around 120ml of oil every 1000km/600 miles . The oil capacity is around 900ml. So it's only around 13% of oil consumption from the entire crankcase oil amount.
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Post by gingel on May 12, 2018 16:22:54 GMT -5
A photo of the scooter: A photo of the Odometer. Since the odometer has only 5 figures, it reads 49313 km, but it actually 149,313 km. This is the second round of the odometer. It started from zero again after it reached 99,999 km.
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Post by gingel on May 12, 2018 16:09:13 GMT -5
Is the 4000km or 2,500 mile oil change the mfg's. recommend interval? Well actually, from what i understand from the user manual of the scooter, the manufacturer recommend to use a mineral oil, so the manufacturer says to replace oil every 1000KM. The SYM importer here, recommend to use a semi-synthetic oil, which from what i understand is a mineral oil with additives. So maybe the semi-synthetic oil has a longer life in the engine, and because of that they recommend an oil change every 4000KM. Also, where i live, i think nobody will buy a scooter if they knew they will need to change oil every 1000KM.
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Post by gingel on May 11, 2018 13:22:01 GMT -5
Thank you for the replies. Sorry, forgot about taking photos of the scooter today. I'll do it tomorrow. Good Work!! What brand and type of Oil do you use and how often do you change it? When the scooter was new up until around 100k KM (62,000 miles), i used "Motul 10w40 semi synthetic oil". After that, the oil consumption increased a lot (reached up to almost 1 quart every 1000km/600 miles), so i switched to a much cheaper oil called "Castrol Power 1 10w40 semi synthetic". I kept using the Castrol oil also after the engine rebuild. It's also a good oil, and price is better. I always do an oil change every 4000km (2500 miles), but i do add some oil about every 2000km (1200 miles). How'd you deal with the cylinder on the rebuild? And what rings did you use? I'm surprised the oil consumption is so low,,,, I installed a new genuine SYM cylinder. I used a new set of genuine SYM rings.
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Post by gingel on May 10, 2018 19:30:17 GMT -5
Hello, It's been about 3 years since i rebuild the scooter engine, and i thought i'll update you. Before that, just a quick reminder. This scooter is a SYM 125cc air cooled. The scooter reached 115,000 KM (around 71,000 miles) with the original engine. I decided to do a rebuild since it started to burn a lot of oil. Here is a link to the post i opened back then: itistheride.boards.net/thread/7165/sym-125cc-rebuilding-engine (pictures of the rebuild on page 3.) Anyhow, 3 years later, and i'm now almost at 150,000 KM (about 93000 miles). Engine working ok. Oil consumption is now around 120ml (4 oz) every 1000KM (600 miles). Pretty good. I hope i'll reach 200K KM on it. I'll take some pictures of the scooter tomorrow, and i'll upload them.
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Post by gingel on Jul 24, 2017 8:43:41 GMT -5
Thank you for the answers. I'll check the new plug color after i run it at full speed for a few minutes.
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Post by gingel on Jul 21, 2017 16:05:51 GMT -5
Hello, I did an oil change today, so i warmed up the scooter for a few minutes before draining the oil. After i refilled with new oil, i changed the spark plug with a new one. I then noticed the color of the old spark plug, and i don't know if it's too lean or too rich. It's kind of grey/white at the bottom and black at the top. See attached picture. The scooter run fine, no problems. Is it like that because i ran the cold engine for only a few minutes before i changed the oil? Thank you.
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Post by gingel on May 12, 2017 12:11:14 GMT -5
Hi,
In order to replace the upper cam chain guide, is it enough to remove the camshaft? If yes, when you open the 4 head nuts, do you have to replace the head gasket even if you don't move it?
Thank you.
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Post by gingel on Jan 17, 2017 8:10:53 GMT -5
My scooter don't use a chain for the oil pump. The starter clutch has a gear behind it which turn another gear which rotate the oil pump. Here is a picture from when i did the engine rebuild about 2 years ago. I'm still waiting for the gasket to arrive so i can open the right cover. The post really slow this time of year.
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Post by gingel on Dec 27, 2016 17:12:55 GMT -5
The scooter start ok. The last week it's sometimes has a delay after i push the starter button until you hear the starter, but i'm sure it's just the battery a little weak (maybe because of the cold). It's doing this rattle noise for quit some time.
I'm waiting for a new gasket and oil seal, so i can open the right cover, see what it's going on in there. I will update when i'll know more.
Thank you.
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Post by gingel on Dec 21, 2016 8:16:46 GMT -5
I uploaded a video of the engine noise.
Just wanted to mention that i did check the valves clearance, and it's ok at 0.12mm ( around .005").
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