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Post by mattwg on Jun 8, 2013 2:18:06 GMT -5
my bms v9 evo (gy6 150cc) will not start and we have done every test suggested apart from going into the timing again which appears to be in the right place but I will concede that it could be a tooth off. This all started when I replaced my my stock Chinese valves for good steal ones and put it back on the bike. It appears that I have set everything to the marks... The holes that line up parallel to the edge look very good but could be a millimeter off in their lineup with the edge of the casing. Don't know if that is a big deal. My scooter will absolutely not start even with spraying some carb cleaner through the air intake of the carb. absolutely no response to this... none. I can't get any form of firing to go. I have spark and everything. could I have lined up the timing on the wrong stroke making the spark to fire on the exhaust stroke and that being the reason for no response? Again, every test suggested besides going back to the timing has been tried... I have received great feedback on this board and am wondering what you guys have to say about this. Appreciate it!
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Post by prodigit on Jun 8, 2013 2:41:48 GMT -5
Did you adjusted the valve clearance?
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Post by pmatulew on Jun 8, 2013 6:53:27 GMT -5
180 degress? Actually yes it's possible, but doesn't matter. Most modern distributor-less electronic ignition systems fire on every stroke. The trigger coil is attached to the crank via the rotor and doesn't know one rotation from the next. The piston goes up, the piston goes down, it just sends the signal every time. I know it seems odd but firing the spark on the exhaust stroke doesn't bother anything. It's just simpler to build it that way. My Subaru is the same way. The cam shaft is geared via the chain so that two turns of the crankshaft equals one turn of the cam shaft. That's what determines the which stroke you're on. If the cam timing is off one tooth either way it should still run, just maybe not as well as it should. The timing marks could be off just a hair due to manufacturing tolerances. (You could try slipping the gear a tooth either way to see if it lines up better or worse.) Get the timing really wrong and the valves will be down when the piston comes up and bad thngs start to happen. (I am making the bold assumption that you are lining up the "T" mark on the crankshaft rotor with the index mark on the case while you are checking the cam gear alignment.) Valve adjustment could also be a factor. The valve clearance will ultimately affect when the valve comes in contact with the cam lobe and the height and duraton of the valve lift. Too little clearance and the valves won't close completely and or don't rest on the head long enough to dissipate the heat build up. Too much clearance and they bang around and are noisy. You did check that the new parts were same dimensions as the old? Have you done any sort of compression test to see that the new valves are seating correctly? i suppose I have to ask; Did you change anything else or take anything else apart during this valve change? Coincidentally I have my Lance Milan (same as the Evo V9) in pieces on the bench at the moment (waiting for parts) So I have reference material
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Post by indymoped on Jun 8, 2013 7:44:26 GMT -5
DX gy6 is a waste spark engine. Spark plug is fired at the end of the compression and exhaust strokes.
Not to insult your intelligece but you did have the engine at TDC before you lined up the cam gear holes with the head correct?
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Post by rockynv on Jun 8, 2013 9:33:59 GMT -5
Did you lap the valves and do a leak test before setting putting the head back on the engine? If the valves do not seal well then you won't get good enough intake draw or compression to start. Valves are only part of the equasion and putting hard valves on soft seats will leave you with seat wear with the vavle gap now closing up as the hard valves sink into the softer valve seats.
Is it possible that you had the engine a bottom dead center instead of top dead center when you set the timing chain?
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Post by mattwg on Jun 8, 2013 10:25:01 GMT -5
I thought I lined up the T quite well but I can check it out again. I did the clearance to recommended specks for exhaust and intake. The valves were lapped and new springs were also installed. The compression feels very strong. Maybe I put the springs in wrong way up? I can check that. I just don't want to take the motor off the bike again. I'll check to make sure timing was done at TDC just to completely confirm but I did things very methodically. However here I am with an engine that wont start so I have to have something off with my job no question about it
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Post by pmatulew on Jun 8, 2013 13:22:54 GMT -5
Sounds like you did everything right. Shouldn't matter which way up the valve springs go. Let us know what you find out.
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Post by mattwg on Jun 9, 2013 0:11:39 GMT -5
this has just been nuts with this bike. its starting to seem like it is denying the laws of physics
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Post by scootnwinn on Jun 9, 2013 0:20:35 GMT -5
Ah Chinese Engineering denying the laws if physics for 5000 years
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Post by indymoped on Jun 9, 2013 11:07:31 GMT -5
To test if you weren't getting fuel you said you used carb cleaner. Try going and buying some starting fluid and see if it will start then. Carb cleaner is not as flammable as most people think. Years and years ago it was more flammable but not so much today. Some brands you can spray at a match and it will just put it out.
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Post by PCBGY6 on Jun 9, 2013 13:04:31 GMT -5
I had a scooter that I could set the timing up perfect and it would just time. It ended up being the woodruff key. Set everything back to TDC and run the engine giving it a few turns of the throttle. Check everything for TDC again and if its off then you have a bad woodruff key. Here is a thread about my scooter being out of time. itistheride.boards.net/index.cgi?action=display&board=50ac&thread=1465&page=1
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