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Post by william42 on May 19, 2014 18:19:45 GMT -5
Or drill out the threads on the spring cap so it doesn't screw on the shaft but would now slide on the shaft. Then you could put in a spacer.
I would leave as many threads inside the rod end as possible for as much strength as possible.
But if you could just unscrew the cap enough to add a second jam nut, one for the rod end and one for the cap, that might work too.
You just need to figure out a way to get that cap lower and away from the shock mount.
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Post by william42 on May 18, 2014 10:05:33 GMT -5
The cap isn't bolted to the frame, the top (Rod End) of the shock is. The cap mearly serves as a stop for the spring and butts up against the rod end. It looks as though the cap is what's hitting the shock mount so moving that cap away from the mount would lessen the chance of the two hitting each other. If the spring were removed from the shock the spring cap should be free to move as well (slide away from the rod end). If indeed the cap is what's hitting the shock mount, by inserting a spacer between the rod end and the cap would put spacing between the cap and the shock mount.
Truth be told, I don't know how your shock is put together, but if I understand your problem correctly, and my eyes are seeing your photo correctly, my theory is sound.
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Post by william42 on May 17, 2014 19:07:34 GMT -5
If the spring cap isn't welded to the rod end, and I would think it isn't, couldn't you take the shock apart and put a spacer of some sort between the cap and the rod end? That would lower the cap preventing it from hitting the shock mount.
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Post by william42 on May 15, 2014 19:29:14 GMT -5
Ok, so I removed the canister hose from the vacuum supply hose and left it hanging with the "Y" conector still attached. I put in a straight connector to reattach the other hose to vacuum. I removed the hose from the canister that went to the airbox then plugged it off. I left that hang too just in case it didn't work and I needed to hook everything back up.
The scooter started a lot easier and idles better too. I took her for about a 5 mile spin down the road and there didn't seem to be any ill effects. Now I need to find a really big hill to climb to give it a real shake down. But so far so good.
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Post by william42 on May 15, 2014 19:19:14 GMT -5
2013 BMS Heritage 150cc. The Voltage Regulator crapped out at about 300 miles. Other than that, nothing so far.
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Post by william42 on May 13, 2014 18:55:20 GMT -5
I changed my fuel line about three weeks ago, which might explain why it has been working a bit better.
When I got home tonight I "T'd" in a vacuum gauge on the line that supplies vacuum to the canister. I loose just about all my vacuum when I rev the engine but when I pinch off that line the vacuum remains constant through the entire range of throttle positions. It idles much better too.
I'm going to remove the canister from the system and see how it performs without it. Unless y'all know of a reason why I shouldn't.
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Post by william42 on May 13, 2014 8:14:12 GMT -5
Maybe your headlight just burned out.
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Post by william42 on May 13, 2014 8:09:45 GMT -5
Ok, I have two vacuum lines coming off the intake manifold and they both "T" off so there's four lines that split the vacuum between them. If I remove the canister set-up will I not get 25% more vacuum in those lines, including at the fuel pump? Would that extra 25% vacuum at the fuel pump be enough to keep the float bowl filled in times of heavy load? Is it at least worth the effort to try that set-up?
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Post by william42 on May 13, 2014 6:42:34 GMT -5
I just had some hard evidence on what this problem could be because it happened to me again yesterday, but only for a moment. I was fighting not only a strong headwind but also going up a long hill and it was all my little machine could do to keep the speed limit of 45 with the throttle wide open. Just as I crested the hill the engine lost power. I let off the throttle and in just a few seconds the engine came to life again.
I'm surmising that there is just not enough vacuum at WOT to supply the whole system to operate efficiently under heavy load and at WOT. I'm convinced now that the Carburetor float bowl isn't being supplied with enough fuel under heavy load and WOT.
There are a number of things I could do, I suppose, to correct the problem.
One would be to assure the fuel pump is getting enough vacuum to operate under heavy load but that would mean sacrificing elsewhere. Specifically the emmision system. But I like the idea that I'm polluting the air we all breath with as little polutants as possible so I'd like to avoid that as a fix.
Or I could try lowering the fuel pump as Alleyoop suggested but little vacuum is little vacuum so I don't see how that will work to rectify the issue.
Or I could get a better pump as suggested by skuttadawg but again, with very little vacuum under that kind of load, will that pump work any better? Does that Mikuni pump need less vacuum to work well?
If I could just find a way to free up some vacuum in time of need...
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Post by william42 on May 11, 2014 15:49:08 GMT -5
First off, I didn't mean to sound like I was implying that you said anything about my ability. I apologise if I did. But I was simply telling the truth when I said I was no authority on your problem. Because I am not. But there are people on here that are and I think that you should stick it out to see if they can help.
Troubleshooting is tricky business. That I know first hand. I am in charge of 32 machines and got called in to work not long ago and queried my night guy as to the problem. When he was done with his explanation I asked him a point blank question and he said "yes it was". Knowing that the probability that his answer was correct was about 10%, we undid what he had done to try to fix the problem, which entailed putting the motor that he thought was bad back on the machine, and tested it. It was not doing what he said it was doing. His analysis of the problem was incorrect and his answer was wrong. Had I not known the machines as well as I do I could have been looking past the root of the problem had I relied on his answer as fact.
That problem was easy for me because I could see and touch the machine in operation. Your problem will be tough for these people because you are there, with the machine, and they are not. You have to be their eyes and ears and they have to rely on your answers as fact whether they are or not.
To get an engine to run it needs three basic things. Air, fuel, and spark. It's of course somewhat more complicated than that but if one or more of those basic needs are not being met than your engine will not come to life.
If I knew more than I do I would tell you how to go about looking for those items and in what quantity and at what proper time. But I do not. But I can read and I am a troubleshooter and you said that it worked after you replaced some parts and now it's not working again so experience tells me that it was electrical issue especially since you also have other electrical issues with your brake lights, which apparantly have nothing to do with your problem. But it's still an electrical issue. So that's where I would start. With that said-
The first question that needs to be answered is; "Do you have spark at the spark plug and what test did you do to arrive at your conclusion?
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Post by william42 on May 11, 2014 11:22:10 GMT -5
I'm no authority on such matters but I am a trouble-shooter by trade so when you say that your machine worked after you replaced those two electrical componants, but now it doesn't work again, I immediately would suspect either the componants you just put in or the wiring that goes to them. A bad wire connection could look like a bad component so I would start with looking at the wire connections. And because you also have an electrical issue with your brake switches, I would find the cause there too. You'll never know if the problem at those switches is the root cause of your problem until you repair them. The possiblity exists so you should rule it out if you can. If you rule out enough things, whatever remains has to be your problem. You verified that you have spark at the plug? And you have gas, and air, reaching the cylinder? Then it should start, or at least try to start. Maybe it's just flooded with all the starting attemps that you've made? And, the screw is probably on your carb but is just hiding behind a cap and/or plug so you can't mess with it. The manufacturer doesn't want you to mess with it. But if you insist on messing with it, pull your carb so you can find it and drill out and pry off the cap and while your carb is off the bike crank it over a lot to clear the cylinder of gas in case it's just flooded. But I'm no authority on such things. I just felt like writing a bunch of words.
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Post by william42 on May 11, 2014 2:00:22 GMT -5
Your scooter was having problems starting so you replaced the electric choke and CDI then it worked again but after two days stopped working again. I'd suspect the CDI or electric choke you just replaced and/or the wiring thereof. And being that the break lever switches and their wiring are also electrical, I'd fix them too just for good measure.
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Post by william42 on May 10, 2014 5:38:25 GMT -5
I did some more reading on the subject and see that the mixture screw does indeed affect the whole range of throttle positions. So I still have to ask whether or not I should mess with the screw because, other than cold engine idle, the engine is very responsive in acceleration and deceleration. Maybe I should just leave well enough alone and live with the lousy cold engine idle?
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Post by william42 on May 10, 2014 5:14:01 GMT -5
I have 400 miles on my BMS Heritage now and I'm still having a bit of an issue with starting and idling on a cold engine. She'll pop right off with the first touch of the starter first thing in the morning but never catches or starts. The second try the starter cranks for about 5 seconds before the engine fires and keeps running but I have to give it some throttle or it'll die. Once it's warmed up it idles just fine. It's only when the engine is cold does it not idle very well. So my question is, is the screw that's hiding behind the cap on the carburetor controling only the idle fuel mixture? If I remove that cap and enrich the mixture will the engine idle better when the engine is cold and not affect the mixture when riding down the road? If that screw affects anything except for idling then I don't want to mess with it. I can live with it the way it is but if I can make the cold engine idle better by messing with that screw then I'm all for it. What say ye you men of knowledge?
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Post by william42 on May 7, 2014 6:21:51 GMT -5
I'm not an authority on that particular type of nut but it appears to me to be a lock nut. And being that it's in an environment that is subject to moisture, it's probably just rusted itself on. And it's also more than likely suppose to be very tight as you wouldn't want a wheel to become loose at any time. Putting all that together, I'd put a socket on a breaker bar and give it a little more persuation. But that's just my two cents, and a wild guess.
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