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Post by phssthpok on May 7, 2014 10:18:12 GMT -5
Hi everyone, I got one here that's a bit of a head-scratcher for me...[snip]... After trying to clean the gunk off of it, I stared at it and noticed that the nut was something I had never seen before (I'm not a mechanic, just a general DIY enthusiast). I've attached some pictures. I apologize if this is a stupid question. Does anybody have any idea how to remove this sucker? I don't really want to torque on anything unless I'm sure I won't break something. It won't budge. Is this a locking nut of some kind? Or is it something else? [snip] Looks like a variation of the 'NY-lock nut' to me. It's a special 'lock-nut' with a (generally) Teflon ring inserted to prevent vibratory loosening. Note the threads of the bolt 'cutting through' and pushing up the insert material at the 9 o'clock position in your photo: ...and compare with an unused nut: While the insert will add a bit of resistance during tightening/loosening, it shouldn't rise to the level of difficulty you describe. As mentioned by others I'd wager it's simply a matter of exposure to the elements resulting in corrosion lock. There is nothing 'special' about these nuts that would lend themselves to any greater tendency to 'break things' when attempting to remove them. Typical removal procedures should suffice. Either a torque wrench, breaker bar, or heat applied to the nut. (Note that heat applied will 'ruin' the insert, but a replacement nut should be easy enough to find.)
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Post by phssthpok on Apr 24, 2014 22:47:39 GMT -5
Update:
So I did some more noodling around online and discovered the 'sealed' battery isn't quite as sealed as I thought. A little work with a small flathead screwdriver removed the 'seal' plug-strip and I discovered the battery was bone-friggen-dry. I added some water, and popped it on the battery charger at a 6 amp rate for about 20 minutes to (hopefully) blast off any deposits, then dropped it back to 2 amps for a couple of hours.
I couldn't find my multi-meter, so I was unable to take any measurements, but it was merrily bubbling (and quite warm) when I went back to check on it, so it was doing something. I reinstalled the battery, and while it still wont even make the starter 'click', it took at least enough of a charge for the turn signals at least work properly now, which is good enough for my purposes for the nonce.
Unfortunately, as it was running I noticed that there was water (electrolyte) seeping up past the plug-strip. I'm hoping this doesn't mean there's an 'overcharging' issue. I guess tomorrow when there's more light out, I'll head back out and pull the battery again, and dump a touch of the electrolyte out to drop the level far enough that it won't make a mess in the battery-well. I know it's probably not the best for the battery, but I'm planning on replacing it as soon as possible anyway, so I'm not worried about it.
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Post by phssthpok on Apr 23, 2014 16:11:47 GMT -5
My battery is dead. No bones about it. All tests confirm it, and all attempts to charge it are fruitless. It was old-ish, and not not in the best of shape to begin with, so it's no surprise. What was a surprise though, was the fact that despite the scoot kick starting just fine, the turn signals apparently run directly off of battery voltage, and it has dropped to the point of making them non-functional. All I get is an annoying crunchy 'buzz' when I try to turn them on. Even with the battery charger hooked up in 6A mode and the scoot running, it barely runs the flashers, and they still make a brief crunchy buzz when they click 'on' and 'off'. "Crunchzzz-click! (on) Crunchzzz-click! (off)" What's worse is the low voltage 'partially' engages the flasher, but in so doing completes enough of a circuit that turning the switch off, does not break the 'contact/break' cycle of the flasher, so it continues to buzz. It stops when I turn off the key and/or kill switch (completely de-energise the entire system), and remains 'off' when I restart the engine. Now, I can live without turn signals for a little bit until I work up the funds to get a new battery (I do know my hand signals after all ). What I'm concerned about is whether or not running the scoot in this condition will risk voltage regulator damage the same way running without any battery would. I can't imagine why it would, but then... I'm an automotive gear-head... I'm not as familiar with scooter electrical systems. Thoughts? Opinions?
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Post by phssthpok on Apr 21, 2014 22:17:59 GMT -5
I have to admit this project got me to thinking about some cheap driving lights I bought many years ago (something like $3 each... I bought a half dozen or so). Typical 55w jobbies.
I got to pondering if they would stand up to the vibratory abuse of being mounted on the front fender such that the light would point in the direction of steering input. I did a 'test fit' and it would clear the bodywork at max steering/suspension compression. If not the front fender, then I could always mount it to the fairing up top around the handlebars...like a 'normal' motorcycle. I'm only looking to mount one, and have it on a separate switch as an auxiliary driving light for dark-road use only.
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Post by phssthpok on Apr 21, 2014 18:53:37 GMT -5
Linky no worky. Is this the photo? Edit: Yup... you noticed the broken link and fixed it while I was searching out the photo!
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Post by phssthpok on Apr 12, 2014 19:19:33 GMT -5
Update: the issues continue! What I've done: 1. Replaced carb with the same type that was in there (the upjetted one I got last year that ran great); no difference 2. Cone style air filter: does not like that much air, even when I load the fuel in using a/f--had to cover it with a cloth glove or some duct tape around part of it to slow airflow3. Swapped fuel filters. 4. Swapped spark plug. 5. Checked and re-checked tire pressures; replaced front tire, haven't replaced rear yet. After replacing carb, at least it will run. But now I max out at 30mph, but it is smooth, just not as responsive as it used to be low and medium end (it has no high end, far as I'm concerned). The Frawg is a sad, sad scooter, and requires even more of your expertise! Are we now at valve adjustment, or have I missed something? Inspect your intake manifold for cracks. You may have induced a crack in the process of swapping carburetors. I chased my tail for days with 'too much air' symptoms, and it turned out to be a cracked rubber manifold. If it *is* a cracked manifold problem, slathering the outside with RTV silicone will work as a stop-gap repair until you get a new one.
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Post by phssthpok on Apr 8, 2014 10:02:14 GMT -5
Not as crazy as you might think! Admittedly the sno-runner is a much smaller unit than the 'tank-cyle', but you can see the evolution of the idea from military application to civilian. Ramp it up in size (larger frame/V-twin) and give it a freewheeling 'front track' with a .30 belt fed MG, and you're pretty much back on track.
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Post by phssthpok on Apr 2, 2014 18:47:21 GMT -5
So we got the bike moved into storage today. We lucked out and a local U-haul had a bike trailer handy...$15 for the day. Damn good thing I didn't try to ride it to storage... simply letting the thing idle in first gear from the shop around to the front of the house for loading it was a handful. (cooshy ride though! )
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Post by phssthpok on Mar 24, 2014 15:48:09 GMT -5
I have zero interest in a 'sport bike'. my speed demon days are done...I had my fun (plenty of it in fact) and got my fill. The Harley in question really is fairly top-heavy with the huge fairing, and the large top-box. I can plant my feet just fine, but I don't think I'd dare try and ride it. Add in 1600cc of engine, and yeah... no thanks. Were I to go the 'throw down 250' route it would probably be a Rebel or something similar.. a lightweight cruiser style. If I had the funds I would have jumped on this the moment I saw it though: spacecoast.craigslist.org/mcy/4309273846.htmlIt's a 99.9% exact match for what I'd like in a bike; low slung, 650cc, shaft drive, bags, windshield, driver's seat-back, engine guard, and highway-pegs. The missing .1% is the color... I'd dearly love a deep midnight blue, but I can't say the burgundy red is turning me off all that much.
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Post by phssthpok on Mar 22, 2014 22:35:19 GMT -5
Sadly, finances right now are such that I couldn't even swing a test rental. And really... as much as I liked the feel of it rumbling underneath me, the bike really is just too big/powerful for my skill level. As it is I'm torn between the traditional ''start with a 'throw down' 250 to get some road experience on then upgrade'' theory, and the ''just get a mid range bike from the start since you'll outgrow the 250 real quick'' school of thought. But the way my lucks been going I'm probably not getting either one in time for this year's riding season.
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Post by phssthpok on Mar 21, 2014 21:02:22 GMT -5
I was working on getting a friend's bike fired up (sat long time, weak battery, very cold ambient temps not helping), and I decided to sit on the bike after my efforts to try and start it.
I have learned that a 2008 Harley Davidson FLHTCU feels GOOD rumbling underneath you! I never really cared much for full dress baggers, but, now?... I've been bitten.
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Post by phssthpok on Feb 24, 2014 12:59:23 GMT -5
Just to make sure I'm clear on the issue and final analysis:
You serviced the Variator and replaced old rollers with new Dr. Pulley sliders, and replacing the factory Gates belt with a new 'el cheapo' brand belt 'while you were in there'. Within 50 miles said 'cheap' belt failed. You re-installed the 'old' gates belt to get the scoot home, but left the cover off for the short ride. Upon arriving home you discovered some severe 'mystery' wear on the belt. Subsequent investigation revealed that without the cover on, a part of the center stand was allowed to make contact with the belt, causing the wear. Final conclusion is the 'new' belt was just plain junk and simply failed, and the 'wear' on the gates belt was a result of the cover not protecting the belt allowing the center stand to make contact, not a symptom of the initial belt failure.
Sound about right?
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Post by phssthpok on Feb 4, 2014 18:00:20 GMT -5
I don't know I saw threads and in the PIN HEADS . This was the first time I have looked to remove the rockers . Interesting how they put it together the holes in the pins are oil passages . John Makes sense since, from what I could see on diagrams, the pressurized portion of the oiling system only goes up to the head. The crank and rod seem to be splash lubricated on the roller bearings.
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Post by phssthpok on Jan 29, 2014 14:34:58 GMT -5
The hardest part for me to learn was 'where to look' when cornering.
It was very counter-intuitive for me since I'm a 'drive three cars ahead' type, and the 'proper' form we were taught was to look down at a 'center point' of the turn radius (and I may be explaining/describing it wrong, so if there's better terms, don't jump on me too hard). I kept wanting to keep my head up and 'watch the road' which, surprisingly enough (to me at least) did in fact mess with my ability to 'keep a line' and make smooth turns.
When I finally was able to force myself to keep my head down and 'looking' at the right place, turns became MUCH easier, and less disconcerting.
But that's just my personal experience...your mileage may vary.
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