Freshman Rider
Currently Offline
Putting miles on those Diablos
Posts: 73
Likes: 16
Joined: Jul 30, 2015 14:52:52 GMT -5
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Post by thecollector on Apr 22, 2016 19:42:42 GMT -5
Recently, I have had a charging issue. I had replaced the regulator-rectifier some years ago and thought at first it needed replacement. After watching a video on YouTube on how to troubleshoot such an issue I got out my multimeter and began testing. After double checking my results, it appeared one side of the stator was generating enough voltage, but the other was not. I had yet to pull the cover off the stator, but my plan was to do that today. Today I pulled the cover off and immediately noticed there was something wedged on the left side of the magneto. I wasn’t sure what it was, it was sort of gray-silver: I thought it looked like a piece of duct tape. I began to remove the fan from the flywheel and this dropped out. Yeah, for some reason there was an exhaust gasket between the fan and the flywheel.
I am beyond actually being angry at this point. I replaced the stock exhaust years ago. I remember thinking when I took the old exhaust out, “why isn’t there a gasket in there?” I added a special gasket, similar to this one, when I installed the new exhaust. I remember thinking that not using a gasket was a really stingy way the bike company could save a buck.
Now it seems when they assembled this thing some worker thought the gasket belonged in this spot, between the fan and the flywheel, and not between the engine block and the exhaust.
I find that to be a bit disturbing.
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Post by JerryScript on Apr 22, 2016 20:57:53 GMT -5
Wow!
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Freshman Rider
Currently Offline
Riding something with two wheels and an engine for 40 some years.
Posts: 81
Likes: 4
Joined: Apr 2, 2016 7:11:13 GMT -5
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Post by powerzombie on Apr 23, 2016 5:47:39 GMT -5
Welcome to the wonderful world of chinese scooters!
Truth is stranger than fiction.
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Post by floridagull on Apr 23, 2016 9:10:37 GMT -5
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Post by crawford on Apr 23, 2016 10:26:10 GMT -5
Question after removal did the charging system work or did you not check?
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Post by gy6er on Apr 23, 2016 13:42:37 GMT -5
I am on my second bike that did not have any exhaust gasket. Thankully I put a new pipe on one,and had an old ncy pipe for my 50cc bike! Beyond the call..Huhhh!
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Freshman Rider
Currently Offline
Putting miles on those Diablos
Posts: 73
Likes: 16
Joined: Jul 30, 2015 14:52:52 GMT -5
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Post by thecollector on Apr 23, 2016 18:21:52 GMT -5
I have ridden some since yesterday, it has been very windy lately, but it starts right up and seems to be charging at a reasonable rate. Still keeping an eye on it.
Thanks.
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Freshman Rider
Currently Offline
Putting miles on those Diablos
Posts: 73
Likes: 16
Joined: Jul 30, 2015 14:52:52 GMT -5
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Post by thecollector on Aug 2, 2016 19:03:01 GMT -5
I just received a new flywheel and installed it. In doing so, I had an epiphany. Not only was there the gasket in the wrong place, another source of the electrical problem was I had the wrong flywheel to begin with. My new GY6 B flywheel, in place, fits exactly as it should. What's the difference between the two? GY6 flywheel: 110m in diameter. GY6B flywheel: 111.9 mm in diameter. I was, all this time ~.95mm further from the magneto than I was supposed to be. This also poses the question; "how the %@*& did I get a scooter with a GY6 flywheel that had the center section of a GY6B (wider taper)?"
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Post by lain on Aug 3, 2016 19:08:39 GMT -5
This thread is proof chinese scoots hold up to abuse : D
Gasket in ur stator? No problem let me just power thru it! Oh you took it out? Even better, thanks bro!-ur scoot
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