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Post by backroadbaron on Oct 16, 2014 20:00:16 GMT -5
Hi Folks, I ordered new 150cc GY6 engine what appeared to be the same: long case; measurements all spot on. Today I began installing new engine and I notice the wiring harness coming off the engine is different than my old engine. The new engine has 3 wires attached to a smaller green 4 bay female connector. While my old engine had 4 wires. I am attempting to show you pictures of both new and old engine harness. How do I connect this engine to that harness? I also added a 3rd pic of a part that the new engine came with but I can't seem to find the similar part on my scooter. Could anyone tell me what it is, and its importance? I much appreciate any help here! thank you
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New Rider
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Post by backroadbaron on Oct 16, 2014 20:03:08 GMT -5
having trouble posting the photos. got it thanks for help!
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Post by alleyoop on Oct 16, 2014 20:10:43 GMT -5
If your having problem posting pictures use this it is easy and free: Alleyoop HERE IS HOW TO POST PICTURES USING THIS HOST. IT IS EASY AND FREE: 1. Click on this link: tinypic.com/index.php2. Click on Browse, that will link to your computer. 3. Find what you want to load. 3. Click on the name of the picture 4. Click on OPEN 5. Click on UPLOAD 6. Click on the LINK that starts with IMG. 7. RIGHT CLICK and CLICK on COPY 8. THEN Come here to your THREAD ON DOC. 9. RIGHT CLICK and CLICK ON PASTE.
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Post by alleyoop on Oct 16, 2014 20:42:27 GMT -5
The last picture of the finned part is a Regulator/Rectifier that feeds voltage to the lighting as well a charges your battery. So you will have one of those on your current scoot. Look for it attached to the frame or they may have put it up in front under the front cowl.
Now about the wiring the easiest thing for you do to is SWAP the STATORs from the old to the new and then your plugs will match up and will be a plug and play. Other wise you will have to do some re-wiring and it is not as easy as pie. Alleyoop
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Post by dmartin95 on Oct 16, 2014 23:53:51 GMT -5
You may also need a flywheel/stator puller. I seen one on this board the other day that was made for 50cc on one side, 125/150cc on the other side. Wish I could find the link....
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New Rider
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Post by backroadbaron on Oct 22, 2014 15:34:31 GMT -5
I replaced the stator with the one from my old engine, and hooked everything else up. Tried to start it, it cranks but it doesn't have a spark. Any suggestions? Could this be stator related? I appreciate your help
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New Rider
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Post by backroadbaron on Oct 24, 2014 5:21:20 GMT -5
I took the flywheel off and swapped it out. they look the same, maybe I didn't set the flywheel completely? Seeing her spark was damn near euphoric. Trolling these boards for info has really helped out. Thanks for everyone's help!
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