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Post by rcq92130 on Sept 14, 2014 16:54:17 GMT -5
This is a continuation of the earlier "bucking/stuttering" thread that got pretty unwieldy. Recap: New 60mm BBK ran great for 20 miles, then a slight misfire happened and within 1 mile the scooter barely ran well enough to limp home (150cc GY6). At first everyone thought it was too lean, but I was unable to solve the problem with jet swaps. Then the idea was electrical; everything except the coil was swapped with no effect. So I ordered a 30mm carb (wanted a larger one than the 24mm stock one anyway) and a "performance" coil. Coil is still in transit; carb is installed. Using a 38 pilot and 120 main Stuttering better but still pretty bad: Good news: turning rhe idle mixture screw DOES change the RPM (unlike the stock carb). Engine at WOT races from idle (1800) to about 5,000 without a hitch. Was able to set idle mixture to, I think, best position using Alley's tuning PDF. Bad news: carb is very tough fit - pumper body prevents level install because it hits against the crankcase forging of the engine mount (see first photo - off by maybe 5 degrees). Though idle is very good, and RPM increase at WOT is smooth up till about 6K RPM, it then completely bogs down and won't go to a higher speed unless I turn the throttle back to about 2/3 WOT (RPMs then race upwards ... I stop at 7K since I have new piston rings). Some popping or backfiring on decel. Tried decreasing the Uni flow by putting a vinyl glove around about 1/2 of the filter (see photo 2) and this helped --- WOT now goes up to about 6,000 before bogging, and if I keep the throttle at WOT the engine recovers and then RPMs continue to increase. I'm guessing this means not enough fuel (too lean) --- and, since I have the idle mixture at about it's best spot probably need a larger main jet. But - since I'm a total ignoramus about this stuff -- and since the carb is really difficult to get in and out - thought I'd ask before hand. Larger main jet??? Photo 1: Can't get the carb completely vertical ..... important? Photo 2: Glove around Uni to restrict air flow Video of bogging down (before putting glove on Uni):
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Post by xyshannen on Sept 14, 2014 17:25:24 GMT -5
I could totally be wrong so don't just take my word for it but the problem your having sounds very much like what my lance does at WOT. As it was explained to me these pumper fuel pumps work off of vacuum and when you mess with the intake and exhaust you disrupt that vacuum and when at WOT the vacuum in the carb goes to 0 and your fuel pump stops sending gas to the carb. So you run until what is in your float bowls is gone. It then sputters and wants to stop running and RPMs drop until you back off of the throttle. Then the vacuum picks back up and the pump starts working and RPMS go back up. When you blocked the air flow on the uni you helped keep this from happening. Others like Rocky can give you tips on trying to keep the fuel pump working, but I'm just going to stick an electric fuel pump on and be done with it. Low flow units can be bought relatively cheap. I also had issues with fitting the 30mm carb on my scoot, at least yours would go on, mine won't. For a simple fix I plan on getting one of these. www.buggypartsnw.com/index.php/buggy-parts/150cc-buggy-parts/150cc-air-carb-exhaust/gy6-intake-riser.html
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Post by rcq92130 on Sept 14, 2014 17:29:47 GMT -5
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Post by xyshannen on Sept 14, 2014 17:36:46 GMT -5
Could also be you need a bigger pump. I also thought it might be running too lean, but the problem happened once I was sure I wasn't running lean. Just curious as to what PSI pump you bought?
Just an FYI we have pretty much the same scoot.
Oh and lol no I'm no where near rich but I don't mind paying for something if it makes what I'm trying to do work. And in the big scheme of things the most expensive part on a scoot is still pennies when you compare it to the costs of a car.
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Post by rcq92130 on Sept 14, 2014 17:55:13 GMT -5
Yeah, I have a BMS. Looks pretty similar to yours (incl the stainless floor boards)!
So --- you are going to raise the carb up so the pipe to the air filter goes OVER the cross brace, huh?
That means you will sacrifice your under-seat cargo box ... right?
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Post by alleyoop on Sept 14, 2014 18:03:14 GMT -5
WOW!! that is a big AIR FILTER, you can try a smaller air filter or cover more of the air filter. What is happening is when you open it up TO MUCH air is getting in and not enough fuel that is why if you back off your closing the butterfly not letting in so much air. So you can play with either a smaller air filter or a bigger main jet.
The popping on De-cel is a little lean on the fuel ratio mixture screw OR your idle is to low, 1500-1800. That is a pumper carb which does not have an ACV valve to help when the throttle is suddenly closed and coming down to idle to feed it some fuel so it doesn't run lean on de-cel. Alleyoop
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Post by rcq92130 on Sept 14, 2014 18:11:38 GMT -5
Thanks, Alley. Had no ideas that was an unusual Uni.
I'll first open the diaphragm cap and see if the needle valve is adjustable (that way don't have to take the carb out, which is a pain with this carb). Maybe, if it's adjustable, I can raise the needle enough.
If not, I'll try a 125 main jet.
Thanks again.
>>"That is a pumper carb which does not have an ACV valve to help when the throttle is suddenly closed and coming down to idle to feed it some fuel so it doesn't run lean on de-cel.
so, the popping is "normal" with a pumper carb?
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Post by alleyoop on Sept 14, 2014 18:18:21 GMT -5
No it is not normal with any carb, like I said it is a little lean on the de-cel you can try having the idle a little higher which will leave a few more fuel outlets by the butterfly open to suck out more fuel or you can try richen up the fuel mixture counter clockwise 1/4 -1/2 turn. I don't think that is a UNI I have only seen RED uni's. Alleyoop
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Post by rcq92130 on Sept 14, 2014 18:27:35 GMT -5
OK, will screw out the mixture screw a bit.
Idle is at about 1800 RPM (see video), so I guess it's a mixture problem.
Yes, it's a "Red" uni - I removed the "red" dust sleeve so it would be easier to put the latex glove on.
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Post by rcq92130 on Sept 14, 2014 19:46:17 GMT -5
The needle in this carb is not adjustable. Thought of putting a few washers in there tpo raise it up, but the washers I had were too big to fit inside the carb housing. Checked my main jet "collection" .... had a 120 in the carb, thought I had a 125 -- but I do not. Tried a 130, but the problem just gets worse - WOT is OK up to about 4,500 RPM and then it falters (compared to 5,000 RPM with the 120). Still, with the 130, does OK if I only use 3/4 throttle (no faltering all the way to 7,000 --- which I don't try to go over. And if I do WOT, let it falter at 4,500 - then decrease to 3/4 throttle the engine climbs rapidly to 7K. DO I NEED SOMETHING BIGGER THAN 130 ?
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Post by xyshannen on Sept 14, 2014 20:11:39 GMT -5
Yeah, I have a BMS. Looks pretty similar to yours (incl the stainless floor boards)! So --- you are going to raise the carb up so the pipe to the air filter goes OVER the cross brace, huh? That means you will sacrifice your under-seat cargo box ... right? Yeah these scoots are sold under several different brand names. I can always tell them by the seat config, the floor boards, and the chrome accent on the front all match up. Yes I plan to raise the carb up so that the air intake goes over that dang cross brace. The 30mm carb I bought hs that pumper thing on the side of it and it won't sit on the head except in a very very odd angle. I hadn't really thought about my underseat storage, but since you bring it up. Worst case I will just cut a channel length wise in the sub floor of the compartment and flip it upside down and reattach it. Making a tunnel in the bottom of the compartment for the carb and intake. I really don't keep much under there as it gets really hot. The body style on the vintage isn't very nice to air cooled engines in Florida heat. I think my rear side panels come down a bit further than yours. The airbox over the CVT was completely covered by the body. So things tend to get pretty warm under there. Before I added a cooling scoop it would get so hot under there you could literally heat your lunch in that compartment. This heat was what I thought to be the source of the cutting out. I was thinking that the heat was causing a vapor lock situation. Then it was pointed out that I was running lean. Then When I still thought it might be lean it was explained that the pump is the source of my problem. What Ally is saying makes perfect sense and is more than worth trying. But just so you know I was having this problem with the stock airbox and still have it running a 125 main jet on the stock carb. Rocky has also fought this problem with his lance vintage and said it.. well here easier to just quote him..hope u don't mind rocky. "The cutting out is usually the fuel pump not being able to keep up with refilling the fuel bowl at speed. Lance was pretty good at putting the correct jets in the carb in 2007 but... Once verified that you have a leak free intake and a clean fuel system, properly adjusted valves are really the next must to maintain a good fuel pump action at high speed. Changing the intake or the porting of the airbox can also have a detrimental effect on vacuum pulse which is required to maintain fuel flow with a vacuum fuel pump. I did try a Hydrogen/Brown Gas system on the Lance and that did help a bit with maintaining higher speeds and over time decarbonized the piston and cylinder. Clean piston rings are more free in their grooves and give a better seal for a better intake pulse. "
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Post by alleyoop on Sept 14, 2014 20:21:01 GMT -5
A motor will fall flat on it face in either situation to much fuel or not enough. So due to the bigger carb you now have to try and get the right amount of air and the right amount of fuel.
Now if you put in a bigger main it can still bog but this time due to much fuel. All because I have to say it again over carbing a motor. You are running in to a very common problem trying to tune a bigger carb and that is on one side TO MUCH AIR and on the OTHER SIDE not enough FUEL. So what happens is one puts in a bigger jet to match the amount of air but there again it will most likly be to much for the motor to gulp. So you will wind up actually DE-TUNING the bigger carb because of the motor not able to gulp that much air and that much fuel.
Actually the correct way to setup a carb with a motor is FORGET about the top end MAIN JET. Get the bottom end working good to at least half throttle then you just have to work on the top end. I have tuned carbs and I have taken out the MAIN JET completely that way I know how much throttle is running without the needle being completely out of the defuser and now running off the size of the Main jet. Alleyoop
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Post by rcq92130 on Sept 14, 2014 20:23:25 GMT -5
You might want to take one last look at fitting this.
You have a GY6 - and I'm guessing the exact same crankcase casting. It's the engine mount tabs (and the mounting bolt) that cause interference.
What I found was if I REMOVED the rubber boot that connects the carb to the (metal) intake manifold I could just barely get the carb in --- with the metal output of the carb more or less touching the metal of the input manifold.
I then looked at the rubber boot (sleeve) that came with the intake manifold and saw it had a molded ridge inside intended to separate the manifold and carb. The width of the ridge was "just" wide enough the carb would not fit.
So, I got a piece of radiator hose the right diameter (no ridge inside, of course), and am using it. This way I can get the carb and manifold essentially together, and the carb more or less fits. The pumper casting still hits the right side mounting ear cast into the crankcase, but rotating the carb about 5 degrees from upright fixes this. I think this small rotation will no lead to a problem with the fuel height in the carb bowl.
Anyway - something to check.
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Post by rcq92130 on Sept 14, 2014 20:27:02 GMT -5
Hi Alley
I am as far from knowledgeable in this as you can get, but i ***THINK*** the low speed is working really well. Idles very well (1800). Half throttle and the thing speeds up RPMs on the stand) smoothly. In fact, if I don't turn the throttle too much I suspect the thing would RPM up to 8 or 10k ---s seems to have a lot of legs.
It's only when i open the throttle up MORE that it bogs down.
I'm ASSUMING this is an air/fuel issue, and not the coil dropping out like some suggested 2 days ago ....
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Post by xyshannen on Sept 14, 2014 20:35:32 GMT -5
Think I will, thanks...Yeah that rubber boot also prevented me from using that intake on the stock carb. even if I can get it to fit I still want that riser for 1 it will make carb adjustments/removal so easy, and 2 it looks cool lol!
I'm crossing my fingers that you can figure this out before next month when I buy an electric fuel pump. I'm in no hurry to fix it as mine only cuts out at WOT and that's going over 60 MPH now on this scoot. I really don't ever need to go that fast. lmao I see you bought the 2-5psi pump..If this isn't figured out I'll try the 6-8. worst case is it floods the motor and is a wasted 30 bucks.
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