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Joined: Mar 5, 2013 20:26:19 GMT -5
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Post by timmo1 on Mar 18, 2013 17:51:38 GMT -5
My dilemma is that I am restoring a rare 1975 Daihatsu Hallo (see my thread here: itistheride.boards.net/index.cgi?action=display&board=50ac&thread=288&page=1#4036) and replacement parts (piston and rings) are proving very difficult to find. With the possibility of not being able to find those parts nor a suitable replacement piston from another engine, does anyone know how easy it is to replace the entire top end (and con-rod if necessary) with, say, parts from another similar engine (in terms of bore/stroke)- Replacing the entire engine is actually harder due to the way this three wheeler is laid out. What things do I need to take into consideration (Stud placement and diameter, port position, con-rod length...?) and, in the opinion of any wise scooterers, is this a feasible solution? It's a fairly extreme solution I admit, but I'm not having any luck trying to find a new piston and rings. Trying to find a piston from another engine is also proving hard with the combination of bore, stroke, piston height, wrist pin diameter, ring location, squash area etc etc.
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Post by skuttadawg on Mar 21, 2013 0:32:05 GMT -5
Remove the fan shroud and the head has 4 bolts with a washer . Remove them and the head comes off easy . The base is on long studs or at least mine is and takes a lil effort to slide it up . When I rebuilt mine I used lots of 2T oil on the wristpin , piston , rings and cylinder prior to assembling . There is the option of assemble grease too . I bought a compression ring set of pliers from Oreillys Autoparts for 7 dollars . I have broke rings when trying by hand when I was a puppy . Make sure the ring gaps line up with the mark and the arrow on top of the piston points towards the exhaust pipe .
Special note . I had a wristpin come out and eat up the piston , head and cylinder so double check that they are in snug before installing the cylinder . I likle to put in a wristpin on one side since its hard to get it with the engine mounted as I removed the body panel instead of dropping the whole engine CVT unit . It really helps to have angle tip needle nose pliers for the wristpins . Compress the rings by hand and slowly work it into the cylinder to avoid breaking them . Once both rings are in I use a soft rubber mallet to tap ( not bang ) it down all the way . The head slides on and install the 4 bolts in a criss cross pattern until snug then torque em tight using the same pattern .
Since the rings broke double check that any and all debri is removed first .
I would think about getting a 70cc BBK as its not too much more than a 49cc kit
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