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Post by carasdad on Apr 24, 2013 21:20:12 GMT -5
Interesting experiment part 2. Interesting experiment part 1 very few folks read..commented on or tried. Which surprised me as it is good for a free 8-10 mph even on the stock scoots we tried it with. A short rehash of what I did. Hoca and some performance variators use 16X13 rollers in their 2T variator...vice the standard 15X12. The Hoca variator does give you a speed boost..but was it due to the variator..or taller weight? So I decided to find out. I took the KOSO 15X12 5 gram sliders out of my 2T..had an old pair of gy6 KOSO 16X13 sliders in my old parts box. I ran them down a Mill File about 25 strokes and made them 12mm wide vice 13. Digital scale showed the same weight as all that came off was they nylon or plastic part itself. We only think of it as 1 tiny mm..but move them back in the variator channels along with a stock 15X12..at the the end of travel the ramp angles make it more than 1mm lift!! Put them in and off I went with a jet like takeoff!. It wound up smooth and 8-10 mph faster depending on the wind. This leads to part 2. My gf scoot is a Sunny 4T and uses 16X13 Ninja brand slider weights. So I got a set of 18X14 sliders www.martinracingdealer.com/SPD/d-slider-18x14-8gr--8000212A-1263075728.jsp Then I used the Mill File and filed them down to 16mm wide to fit the stock variator. The Dr Pulley brand lost 2 grams from filing as the material is heavy and taking off 2mm the filing went into the metal center ring. Which was good! Cause now they are 6 gram and she was running 6 gram. ;D Installed them and she too got an 8-10 mph boost. Soo instead of spending 100+ bux for 'super duper 75% power increase' bogus variator from a company feeding you pig by the shovels full with their sales pitches and catch phrases. Try this first. You WILL NOT be disappointed....and if you have an old pair of sliders lying around..it's free! Or 12 bux on Ebay for a set. "DISCLAMER" I do not know if this works for rollers..never tried it. So if you have an old set...please try it and let folks here know. Glenn
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Post by millsc on Apr 24, 2013 22:54:22 GMT -5
what would be the difference in filing the sliders or just buying a dr pulley set in six grams 16x13, not sure why you would gain a boost in making the sliders the same size as they were designed to fit originally?
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Post by carasdad on Apr 25, 2013 8:48:29 GMT -5
what would be the difference in filing the sliders or just buying a dr pulley set in six grams 16x13, not sure why you would gain a boost in making the sliders the same size as they were designed to fit originally? Filing a set of 16X13 because 2T use 15X12. So I filed the 16X13 to 12mm wide and they were still 16mm tall vice 12mm tall. Make sense now? It makes the newly made 2T sliders 1mm taller than stock..but end of travel due to their shape they come out a bit over 2mm taller. Ok..now for the 4t 18X14 sliders filed down to 13mm wide to fit a 4 T which has 13mm wide sliders..they are still 18mm tall vice 16mm tall like stock gy6 50 rollers. Make sense now?. That is why ya can't buy Dr pulley or any slider..cause they don't come in 16X12 for a 2T and 18X13 for a 4T. Ya getting it ? ;D Since the sliders you just 'made' are taller..you now get more lift. They fit flush still under the CVT pressure plate..but as they start to move you get 1mm more lift on the 16X12 2T weights..and 2mm more on the 18X13 4T weights. Once you reach the end of the CVT ramp where it gets steep suddenly....the 1mm extra on the 2T becomes more than 1mm due to their elliptical shape so you get the belt higher on the CVT for a better high speed ratio. Same on the 4t with sliders sized down to 18X13 vice 18X14. They are now 18mm high vs 16mm high. At idle and low speed they still ride low enough under the CVT pressure plate as to no take away your bottom end. Again..as they progress up the ramps the lift becomes higher than the stock 16mm high one...then at end of travel they have closed you CVT more so your belt ride higher..giving you better top end. My 2T and my gf 4T we both gained 8-10 mph.. no joking..no . Tell ya what bro..you have been a friend with me on here a long time. Tell me what weight you run in your 4t 50mm an 52mm scoots. I will send you a set of modded weights..FREE..you try them..they report back to us here. You are going to be blown away by the difference. Check with alleyoop..he and were both having the same brain storm at the same time about this. His 150 uses 18X14..he found some weights from some oddball scooter that are already made so to speak...as they are 20X14..so he does not have to file anything down. Look at this as well...our 2T use 15X12's..when we buy a Hoca variator they use a 16X13..1mm taller than the 15X12 stock 2T ones. What do people report with the Hoca CVT? Great take off and much higher top end...and whys is that? Well besides a different ramp angle they also use a taller weight..which gives more lift...which gives more top end. I notice nobody has commented on this "Interesting experiment part 2" cause it is thinking outside the box maybe? All too often we get caught up in "We have always done it like this" or.."Well..that's just the way things are" Always done like this and just the way things are..is because we are stuck not trying to think outside the box. Which is way Japan,Germany,Italy and many other countries are ahead of us technology wise. As we say.. Aytonikii bebalynoc deya so jutokimi esotiiniha... <-- Without risk you shall have no progress... Odd that nobody has tried this after reading the post...but then it is 'different'..outside the box thinking..and not bought off the shelf or purchased from a vendor or Ebay...so it can't work..lol.. ;D Sad but true. Ok ...somebody out there..that runs a 50-100 2t or 4T stock or BBK with sliders. Tell me what weight you run and I will send a new 'modded' set for free. Try them and tell us what ya think.
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Post by millsc on Apr 25, 2013 10:38:48 GMT -5
I run 10 gram sliders in my t3 and a mix in tapout i get it now
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Post by JR on Apr 25, 2013 11:06:00 GMT -5
Makes sense, now to me.
But...
How do you figure the difference in the final drive ratio doing this versus just getting a longer belt that will go to the outer edge of the variator. I have an idea what you will say and it seems like the longer belt might not be a answer to maximizing the performance.
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Post by urbanmadness on Apr 25, 2013 11:07:26 GMT -5
makes sense to me. I unfortantly don't have enough specs on my bike when I was running a stock variator. Maybe after I get my other one running right, I'll put the stock variator back in it, and get some figures for a base line, then try your idea. My vintage is too much of a pain to remove the cvt cover. The shankey 150de is alot easier to remove the cvt cover on so it will make a great test bike for this (gotta split the case and see what's going on with the starter in it)
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Post by carasdad on Apr 25, 2013 11:44:43 GMT -5
Makes sense, now to me. But... How do you figure the difference in the final drive ratio doing this versus just getting a longer belt that will go to the outer edge of the variator. I have an idea what you will say and it seems like the longer belt might not be a answer to maximizing the performance. You were right...lol..I do have something to say about that. I tried several longer belts..one was so big it popped off the variator...2nd try with that belt it came off again and got caught up n shredded. With a 798 belt vs the normal 788 running it with cover off...I noticed it did ride higher on the CVT.but not as deep in the clutch pulley for some reason. Maybe the extra 10mm gave it too much slack??. Also I don't figure the final drive ratio..only do that on a tranny gear swap. All I gotta say is try it... Here..read this link.. 49ccscoot.proboards.com/thread/5933/page/1/interesting-experiment urbanmadness....you don't need to put your stock variator back on..it works with performance ones too..unless it is the Hoca as they use 16X13mm..so the filed down on the sides to make them 16X12 slider weights will not work. Not sure if this will work on rollers as I have not tried it. But my Nephew has rollers and he is milling his down right now. He is using a drill press and grind wheel...lil wuss..I did it the manly way..by hand..using a Mill File... ;D
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Post by urbanmadness on Apr 25, 2013 12:06:59 GMT -5
Both of my scooter have the 115mm teflon lined Hoca variators and if it's an experiment, some baselines would be nice. It's the perfect bike for it too. 150cc Touring scoot... Lots of wieght, built like a tank and very easy to work on. =) It's even nice to ride, if not just a little on the slow side... It's about 100 plus lbs more then my vintage. Both bikes are running 12g rollers (I think) The new stock variator I have on the shelf, has 13g rollers. I'm not sure of the diminsions of any of the rollers... Looks like a great excuse to buy a digital caliper =)
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Post by rockynv on Apr 25, 2013 12:10:34 GMT -5
Longer belt will balance out and start riding out on the clutch sheave. You need the extra tension on the belt from the additional pressure closing up the front sheave to keep the belt driven all the way down to the center of the rear sheave to get to the final drive ratio required to increase the MPH.
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Post by millsc on Apr 25, 2013 13:00:45 GMT -5
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Post by millsc on Apr 25, 2013 13:02:09 GMT -5
If you filled the side they would be 18x13 not 16x14
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Post by carasdad on Apr 25, 2013 13:09:51 GMT -5
If you filled the side they would be 18x13 not 16x14 Ok...hold up...your stock ones are 13mm wide right? Yes. Read up..I did not say 16X14...it said 18X13.. ;D You ONLY file the sides..you want them thinner not smaller in diameter. Plus filing the diameter would ruin them. Take the 18X14 file the SIDES ONLY to make them 13mm..leave the diameter alone. Now that they are 13mm wide..they will fit in the 13mm slots from your 13mm CVT..which takes 13mm wide rollers or sliders. Make sense now?.. So YES they would be 18X13..that is what ya want.a 14 will not fit the slots in your variator.
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Post by millsc on Apr 25, 2013 13:16:48 GMT -5
Ok i think i'll try this
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Post by millsc on Apr 25, 2013 13:25:44 GMT -5
I have a performance variator wonder if it will still work?
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Post by carasdad on Apr 25, 2013 13:35:28 GMT -5
I have a performance variator wonder if it will still work? I have a KOSO variator...my nephew's is stock...it worked on both. No guarantee of course. But 4 from another site PM'd me or put it in the forum that it worked for them too...
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