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Post by rockynv on Jul 11, 2015 11:01:41 GMT -5
Lets go back to the "the crank shaft is bent or something". Was that actually repaired and is it possible that there was not some other collateral damage?
You really need to verify which shaft was the problem and verify that it is repaired and does not wobble or regardless of the quality the bike will keep on eating belts.
Puma is generally a better bike than most bargain basement Chinese drop shippers have since it is Zenen's direct sales brand that they sell with a 2 year parts and labor warranty so at 8,000 miles it should not be having issues aside from with the BBC that was installed.
If it were mine I would:
Clean up the variator and clutch verifying they are in good order being sure to grease the needle bearings inside the clutch which ride on the clutch shaft. Make sure that the drive faces are not grooved badly and that the rollers and ramp plate in the variator are still good and in their correct orientation..
Ensure that the neither the crank shaft or the clutch shaft going into the final drive wobble and repair any problems that are found.
Get a premium Gates belt watching out for bargains which will many times be counterfeits.
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Post by drizzie on Jul 12, 2015 10:26:12 GMT -5
I believe the shop said it was the crank shaft that was bent.
They did a full repair on it and the scoot drove perfect for about 3 weeks afterward. Then it started eating belts.
I've removed the variator and clutch. I've checked the variator and it is in good working order.
The clutch has a slight warp in the sheave. I do not know how much is too much. I haven't taken it apart, but I have squeezed and released the sheave to test the tension on the contra spring.
As I mentioned before, it seemed like the belt wasn't riding all the way up on the clutch. Yesterday I removed the variator releasing tension on the belt. The clutch then closed all of the way. Common sense tells me that either the belt is too short, or the clutch is wearing out.
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Post by JerryScript on Jul 12, 2015 11:41:04 GMT -5
A simple way to check how high/low the belt is moving: use a marker and draw a thick line across both the variator and clutch drive faces, then go for a ride, then check to see how much of the marker line has been rubbed off by the belt.
Note: a common cause of belt failure is too light weights, which cause the variator and clutch to exhibit a springing reaction to each other, manifested by up and down RPMs under certain conditions, especially heavy loads.
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Post by drizzie on Jul 13, 2015 6:19:54 GMT -5
what size wheels, two stroke or 4? If the clutches are overhauled before use they tend to last a very long time. John 12" wheels, 4 stroke
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Post by tvnacman on Jul 13, 2015 6:48:32 GMT -5
overhauling the clutch is not all that hard or a big deal. This has a big impact on the cvt long term. Your just disassembling everything, cleaning off the surfaces. Lubing the pivot points, lubing the slides for the pulley sheaths. Cleaning out the old grease from the needle bearing packing with fresh grease. Clean the internal shafts and coat with grease. Remember to use high temp bearing grease so it does not run .
John
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Post by drizzie on Jul 16, 2015 19:58:51 GMT -5
So I've replaced the clutch and added a performance CDI. It drives like a brand new scooter plus some power due to the CDI upgrade. I am going to take the old clutch apart to see if there is any belt debris from the last belt break.
I've also bought a spare belt and a variator locking tool incase I break down again. Thanks for you guys' help!
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