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Post by T150 on Aug 29, 2013 0:33:33 GMT -5
So this would be my version of a cold air intake that would do better in the rain than a round uni. This is definately not a cold air intake, but hopefully a way to maximize air flow on the stock box. Here is my second attempt at the custom uni in my stock air box. My first attempt involved a broken filter element from attempting to use a staple gun on my plastic filter. I made a metal version of the filter element. The inside view- I used the metal backing from the original filter and attached it with fasteners. I cut the two holes like bluefront did in the previous link. I like the setup so far...it is quieter than a round uni filter but still has a slightly deeper tone than stock. I will test it for a few hundred miles and see how the spark plug looks. My first plug read was not rich... but it was only after a few short rides. Happy modding!
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Post by T150 on Aug 29, 2013 0:45:37 GMT -5
This is where i was inspired... but wanted to do it for less money. I already had the metal from another project, so it only cost about $12 for the uni filter sheet, and i have lots left over for a future improvement on this setup. www.amazon.com/gp/aw/d/B00CSI2YTW/ref=redir_mdp_mobile
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Post by wilds on Aug 29, 2013 0:47:56 GMT -5
Nice work! The only thing I can think of changing on your set-up is the screws holding the filter. I would screw them in from the other side. If they would vibrate loose as they are now, they could be sucked into the carburetor.
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Post by T150 on Aug 29, 2013 1:14:04 GMT -5
Wilds- you have a very good point. I thought about that and figured that if I reverse the setup...the fasteners could get sucked up.
I may put a small screen over the intake hole to prevent issues...I have it from the stock filter setup.
The other possible solution is to put bolts with lock washers.
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Post by wilds on Aug 29, 2013 6:00:57 GMT -5
[replyingto=t150]T150[/replyingto]If you squeeze the fastners tight and stick them to the metal frame on the inside they would remain on that frame even if the screws fall out. Double safty if you glue the fastners onto the metal frame also
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Post by sailracer on Aug 29, 2013 7:54:43 GMT -5
That is ingeneous! and a professional job too I do'nt know why everyone is so gung-ho about doing away with stock airboxes.They are engineered to work with these engines,and they not only remove particulate matter from the intake air,And keep it fairly dry, but they are also designed for "sound" they are tuned to keep noise down.If set up or modified properly,they can give you all the benefits of any Free flow filter without any of the problems inherent with them.Great job You should patent and market it
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Post by T150 on Aug 29, 2013 11:24:00 GMT -5
Wilds- good point. I will switch the fasteners and use a little jb weld to make sure it stays put. Thanks
Sailracer- glad u like it. I had a round uni previously and it began to fall apart. It is also not good if you get caught in the rain with the round uni... luckily it only happened to me once. That is why i was inspired to attempt a new setup. I also noticed when I had traveled to italy that they all had stock air boxes and the reason could be because they ride in all seasons.
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