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Post by B. A. M. F. on Jul 20, 2013 12:13:45 GMT -5
Hi all. I first encountered this problem then I put a new 83cc engine on my DF50TKA and had a bunch of problems with it staying running and the starter wouldn't work. I sent it off to the local scoot shop here and after looking at it they were able to get it running but couldn't get the starter fixed. they said I might need a new one. they also said I had a bunch of damaged wires around the bike which was the reason it wouldn't stay running. the tech who worked on it wasn't there when I picked it up so I couldn't get en exact description on what he did, but I think it had a lot to do with the electric choke, causing it to flood and foul the plug.
About a month back I asked people here about some of the problems and someone (I believe it was allyoop (sp?)) told me to bridge the 2 terminals on my solenoid and see what happens. at the time (before the shop fixed my wiring) when I did this I could hear the starter motor spinning but it wasn't engaging. I just tried to mess around with it this morning and when I bridged the 2 terminals, it immediately fired up!
So what does this mean? is the solenoid fried? is it the starter switch or a connection in between? anyone know the next step I should take? it getting really old kicking this thing to get it to start. when its cold it starts fine but after I ride it and shut it off, I have to give it full throttle and kick the crap out of it to get it to start...
thanks!!!
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Post by alleyoop on Jul 20, 2013 12:51:09 GMT -5
Check to make sure that when you squeeze the brakes your STOP LIGHTS come on, Try both brakes. If they come on then tape one brake on and then go by the SOLENOID and with a LIGHT TESTER probe the YELLOW AND GREEN WIRE going into the SOLENIOD. That wire sends voltage to the SOLENOID. If you have Voltage going to the SOLENOID the START BUTTON all that does is COMPLETE the CIRUIT and GROUNDS the SOLENOID to activate the contact inside to TOUCH BOTH TERMINALS to allow 12v to go to the STARTER(JUST LIKE YOU DID WHEN YOU TOUCHED BOTH TERMINALS and it SPUN your STARTER).
If you Hear Clicking when you press the start button the SOLENOID IS BAD. You can also try and give the solenoid a whack sometimes the CONTACT inside gets stuck.
Now since he said you had a bunch of damaged wires one of the wires going to the SOLENOID could be disconnected at the Start Button and or the LIVE wire going to the SOLENOID. And or a if your stop lights do not come on bad brake switchs and or the key is not sending juice to the BRAKE switchs or again a bad wire. Alleyoop
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New Rider
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Post by B. A. M. F. on Jul 20, 2013 13:46:12 GMT -5
the brake lights do come on. when I hit the start button I get no clicks or anything...
there are no other wires coming of the solenoid except the red one which leads down to the battery and the black one that goes to the starter...
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Post by alleyoop on Jul 20, 2013 14:15:49 GMT -5
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New Rider
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Joined: Mar 11, 2013 18:44:28 GMT -5
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Post by B. A. M. F. on Jul 20, 2013 16:12:12 GMT -5
ahh, thanks. I found them. they were on the opposite side of the seat, tucked down towards the plastics. now I have to get my hands on a light tester...
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