GY6 Sunny 150cc (DongFang) DF150STG

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GY6 Sunny 150cc (DongFang) DF150STG by: dmartin95 - Nov 26, 2014 19:57:20 GMT -5

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Post by dmartin95 on Nov 26, 2014 19:57:20 GMT -5

Hello,
I have a 150cc Sunny that's not charging. When I went to start diagnosing the problem, I noticed the harness going to the regulator/rectifier has a wire that's not in the plug. It's a dark green wire, In the scooter manuals I've seen so far, it's the autoenricher wire. Someone has also pulled the green ground wire out of the the plug on the regulator/rectifier. They had the dark green hooked up to the green ground in R/R....

I bought this scooter used with 200+ miles on it so I do not know the entire history, but this does not look stock and I can't find a wiring diagram.

I'm including a video, I kind of ramble for a bit but all the info is in there.

Last Edit: Nov 27, 2014 3:45:01 GMT -5 by dmartin95

Bintelli - Havoc - 150cc x 2
Yamaha 2015 S MAX (XC155)
TaoTao ATM-50
BMS Heritage - Taida 191cc
DF moto / Sunny (hunter/phantom style) 155cc (4 valve)
Taotao Quantum Tour - 232cc, 4 valve water cooled Taida

t84a PM t84a t84a's Posts t84a's Threads New Rider Currently Offline Posts: 16 Likes: 1 Joined: Oct 2, 2014 8:17:01 GMT -5	GY6 Sunny 150cc (DongFang) DF150STG by: t84a - Nov 27, 2014 8:27:20 GMT -5 Reply Quote Select Post Deselect Post Link to Post Member Give Gift Back to Top Post by t84a on Nov 27, 2014 8:27:20 GMT -5 To me, the black wire is suspect. I attached a couple screenshots from the GY6 manual. The manual can be found here: www.t4bmotorsports.com/media/wysiwyg/GY6Manual.pdf
	Ken

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GY6 Sunny 150cc (DongFang) DF150STG by: dmartin95 - Nov 28, 2014 19:41:51 GMT -5

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Post by dmartin95 on Nov 28, 2014 19:41:51 GMT -5

Ok, I have hooked up the new regulator and the scooter is now getting a charge.....

However, the head lights will not come on...... Now, I'll get some pictures (or a video), the new R/R plug mates up to the harness and the colors match, but it left an empty black wire coming coming from the R/R....

The dark green wire that I pointed out in the video that comes from the harness side I spliced into the green wire (ground).... However, I think that was a mistake. I may need to jump the dark green to the black from the R/R....

The Black wire that's on the R/R is a wire that actives when the scoot is turned on. So, that could be whats responsible for turning power on to the lights....

I'm gonna have to get the multi-meter on it and see what's going on.... I still have not find a wire diagram for this scooter.

Bintelli - Havoc - 150cc x 2
Yamaha 2015 S MAX (XC155)
TaoTao ATM-50
BMS Heritage - Taida 191cc
DF moto / Sunny (hunter/phantom style) 155cc (4 valve)
Taotao Quantum Tour - 232cc, 4 valve water cooled Taida

t84a PM t84a t84a's Posts t84a's Threads New Rider Currently Offline Posts: 16 Likes: 1 Joined: Oct 2, 2014 8:17:01 GMT -5	GY6 Sunny 150cc (DongFang) DF150STG by: t84a - Nov 28, 2014 21:11:21 GMT -5 Reply Quote Select Post Deselect Post Link to Post Member Give Gift Back to Top Post by t84a on Nov 28, 2014 21:11:21 GMT -5 I have a DF200 if you need me to pull my seat and check things out.
	Ken

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GY6 Sunny 150cc (DongFang) DF150STG by: actomithat1940 - Dec 17, 2016 16:54:39 GMT -5

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Post by actomithat1940 on Dec 17, 2016 16:54:39 GMT -5

Hello, I'm also having the same exact problem with this scooter. I had the charging issue as well, when I got the rectifier replaced, now the headlights don't come on. Was anyone able to troubleshoot this problem yet?

Last Edit: Dec 17, 2016 16:55:26 GMT -5 by actomithat1940

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GY6 Sunny 150cc (DongFang) DF150STG by: tvnacman - Dec 18, 2016 9:01:29 GMT -5

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Post by tvnacman on Dec 18, 2016 9:01:29 GMT -5

Dec 17, 2016 16:54:39 GMT -5 actomithat1940 said:

Hello, I'm also having the same exact problem with this scooter. I had the charging issue as well, when I got the rectifier replaced, now the headlights don't come on. Was anyone able to troubleshoot this problem yet?

www.dansgaragetalk.com/

dmartin95 started his own forum.

I suspect burned out bulbs.

Tell Dan I said hello

John