How to convert your scooter to DC with 11 pole stator
by: steve - Mar 15, 2021 2:20:23 GMT -5
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Post by steve on Mar 15, 2021 2:20:23 GMT -5
I can't really find a thread that covers this, so I figured I'd do it.
Installing an 11 pole stator: if you have an 8 pole, your existing flywheel will do fine.
Keep the connectors on the pickup and ignition wires. Hook them up as usual.
You will need to run 2 new wires from stator to regulator. You can only re use the white wire. The existing yellow wire is running your lights on AC. You can get a harness made, I just use bullet connectors.just cap off the existing yellow wire. Connect the white wire to the existing white wire.
Run new wires from the pink and yellow wires to where the 7 wire regulator is going. Cap off the existing yellow wire, well use that later.
Connect the green ground to the green.
Once you mount the 7 wire regulator, again, you can get a harness made, I use bullet connectors.
Connect the 3 yellows from the reg to the white, yellow, and pink wires from stator.
Green to green.
Black goes to the black wire coming out of the ignition that shows 12v DC when the key is on.
Red to red.
The white wire we will discuss now.
The white wire is a 12v DC wire.
I use it to run additional LED headlights.
Plus you can either
A) Connect it to the old yellow wire that you capped off and disconnected from the stator and regulator- all your lights are connected to this wire. But sometimes at idle this wire doesn't have quite enough juice, so you can connect the yellow wire to the battery via a relay, and use the white wire as a trigger wire...or...
You can Connect the old yellow wire to the black wire from the regulator and switch, this way your lights come on with the switch.
Again, if you have too much wattage for the 18g black wire, you can use it to trigger a relay from the battery if you like your lights to come on with the key.
Black wire- lights come on with key
White wire- lights come on with engine.
About as simply as I can explain it. Remember, your headlights and running tail light is connected to the yellow wire we capped off.. questions, post here.
Some stator will have 3 yellow wires, some have white, yellow, and pink. These are the 3 phase power wires.
Installing an 11 pole stator: if you have an 8 pole, your existing flywheel will do fine.
Keep the connectors on the pickup and ignition wires. Hook them up as usual.
You will need to run 2 new wires from stator to regulator. You can only re use the white wire. The existing yellow wire is running your lights on AC. You can get a harness made, I just use bullet connectors.just cap off the existing yellow wire. Connect the white wire to the existing white wire.
Run new wires from the pink and yellow wires to where the 7 wire regulator is going. Cap off the existing yellow wire, well use that later.
Connect the green ground to the green.
Once you mount the 7 wire regulator, again, you can get a harness made, I use bullet connectors.
Connect the 3 yellows from the reg to the white, yellow, and pink wires from stator.
Green to green.
Black goes to the black wire coming out of the ignition that shows 12v DC when the key is on.
Red to red.
The white wire we will discuss now.
The white wire is a 12v DC wire.
I use it to run additional LED headlights.
Plus you can either
A) Connect it to the old yellow wire that you capped off and disconnected from the stator and regulator- all your lights are connected to this wire. But sometimes at idle this wire doesn't have quite enough juice, so you can connect the yellow wire to the battery via a relay, and use the white wire as a trigger wire...or...
You can Connect the old yellow wire to the black wire from the regulator and switch, this way your lights come on with the switch.
Again, if you have too much wattage for the 18g black wire, you can use it to trigger a relay from the battery if you like your lights to come on with the key.
Black wire- lights come on with key
White wire- lights come on with engine.
About as simply as I can explain it. Remember, your headlights and running tail light is connected to the yellow wire we capped off.. questions, post here.
Some stator will have 3 yellow wires, some have white, yellow, and pink. These are the 3 phase power wires.